With Ecoclean's innovative energy efficiency solution, existing production plants are controlled so efficiently that consumption and costs are optimized by an average of 34%.
With Ecoclean average cost savings of 34% in the manufacturing industry.
A key factor in improving competitiveness is the reduction of unit costs. Our focus is on leveraging energy saving potentials within production, especially the often ignored but widespread auxiliary units.
废水等处理系统, 排气, 冷却, heating or cleaning systems usually operate 365 days a year and often completely uncontrolled. 通过ecocclean - dfc, Ecoclean的动态流量控制, 平均节约成本达34%, 通常甚至超过40%.
The leverage to save energy on the huge amount of existing industrial plants is much bigger and faster than simply waiting for an increasing population of energy-efficient new plants. Optimizations by Ecoclean usually pay off within two years due to the energy cost reductions.
Ecoclean-DFC, Ecoclean的动态流量控制, is used primarily on auxiliary units.
These often operate 365 days a year and allow significant energy cost reductions.
- Mean cost savings > 34%
- Cumulative energy savings > 80 GWh
- Amortization usually < 2 years
Ecoclean-DFC can be used without restriction wherever liquids or media of all kinds are pumped, i.e. 在几乎所有的工业部门. Examples of application are central supply systems such as filter or coolant systems, 冷却水回路, i.e. 冷却塔, heating circuits, systems in the paper, chemical or food industries, etc.
除了泵系统, 气体介质供应系统, 如排风系统, 也可以使用ecocclean - dfc. 风机和泵的原理是一样的.
- 冷却水回路，1.e. 冷却塔
ecocclean - dfc的特别之处?
Ecoclean-DFC is designed for exactly these applications, i.e. for the control of supply systems with large but fluctuating media quantities. The inertial behavior of the media in large systems is an integral part of the logic of Ecoclean-DFC, as is the flexible response to large fluctuations in the demanded quantity.
The fast but smooth adjustment to the setpoint enables the reduction of the setpoint and allows the elimination of system reserves, 以及消除旁路线路. Thus, energy can be saved and electricity costs reduced.
The required sensors for pressure and volume flow can be conveniently installed at a central point despite the high system complexity. This is an enormous advantage when retrofitting existing systems.
- Flexible response even to large fluctuations in demand
易改造的ecocclean - dfc
Ecoclean-DFC is primarily intended for retrofitting in existing systems in order to achieve maximum cost savings here. 相应的, the required sensor technology can be conveniently integrated into the system at a central point, 即使整个系统非常复杂.
Retrofitting possible on existing plants within a few days
The potential success of an integration of Ecoclean-DFC can be checked by one of our specialists prior to the retrofit. The savings expectation determined during this inspection will even be guaranteed by Ecoclean, a promise that is probably unique.
Ecoclean-DFC can be set up very quickly and without any major programming effort, and the reduction in consumption takes effect correspondingly quickly. The already short payback period thus begins immediately after commissioning.
- Analysis of potential cost savings in advance by Ecoclean
Further energy efficiency solutions with focus on cleaning systems
Reduction of consumption and energy costs in the manufacturing industry
Ecoclean is a specialist in the manufacture of cleaning equipment. 除了ecocclean - dfc, we offer our expertise for plant optimization of all types of cleaning systems. Especially in systems with sequential process steps, 存在较高的节能潜力, 也在34%的范围内.
An Ecoclean specialist will be happy to advise you on savings opportunities for your very own cleaning system.
Possibilities of consumption reduction at cleaning plants
- Analysis and consultation of the possible cost savings with Ecoclean
- Greatest potentials for plants with sequential process
Ecoclean-DFC - Our contribution to the energy transition and climate protection
Nominated for the 2022年能源效益奖 of the German Energy Agency (DENA)
No other topic is currently as topical as measures to save energy. With innovative solutions for the pre-treatment machines in the production process of our customer Accuride, 我们被提名 2022年能源效益奖 在“从智能到数字化! 能源效率的带宽".
In the production process of the Accuride pre-treatment machines, the various liquids circulate through 10 pumps in 8 zones. The pumps with up to 45 kW cause a significant part of the energy consumption in the production. All 8 zones were equipped with Ecoclean-DFC modules, sensors for pressure and flow detection were installed, and frequency converters were installed for each pump. The liquid circulation can now be controlled for each zone individually, thus significantly reducing the required energy consumption and eliminating previous losses.